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Pentamed® rigid films for medical device packaging

Medical device packaging requires materials that protect product integrity throughout sterilization, transportation and storage while meeting demanding regulatory requirements. Pentamed® is kp's portfolio of rigid films designed to support those needs with sustainable, mono and specialty solutions.
Films are manufactured to medical packaging standards, with options available for different polymers, forming requirements, lidding systems and sterilisation methods. Product selection should be based on the device, pack design, barrier requirements, processing conditions and applicable regulatory standards. Material selection should be based on the device, package design, sterilisation method and performance requirements. kp's packaging experts can help identify the most appropriate solution.
Medical device packaging tray containing syringes and device components in protective thermoformed packaging.

Sustainable rigid films

Sustainable rigid film options include SecondLife® MD, made with up to 50% certified recycled content, and Pentamed® kpNext® MDR1, a copolyester blend designed for recyclability in the RIC 1 PET stream.
Sustainable rigid films
Sustainable rigid films
Clear medical device tray packaging showcasing syringe and catheter components for safe storage and transport.

Mono rigid films

Mono rigid films are available in PETG, APET, PVC, HIPS, PP and TRITAN™ formulations for clear, durable and thermoformable medical device packs. Options support deep-draw forming, lidding compatibility and a range of sterilization methods.
Mono rigid films
Mono rigid films
Thermoformed medical device packaging designed for safe presentation and handling of sterile healthcare devices.

Specialty rigid films

Specialty rigid films are designed for applications requiring enhanced barrier protection, reliable sealing to uncoated nonwoven HDPE lidstock or demanding thermoforming performance.
Specialty rigid films
Specialty rigid films

Applications

Pentamed® medical device packaging films are designed for a broad range of healthcare packaging applications, including:
  • Thermoformed trays
  • Clamshells
  • Blister packs
  • Sterile barrier systems
  • Surgical kits
  • Wound care kits
  • Syringes
  • Catheters
  • Medical device components
  • Diagnostic devices
  • Secondary medical packaging
Application suitability depends on the selected film grade and packaging design.

Performance Benefits

Pentamed® medical device packaging films are engineered to support efficient manufacturing while providing reliable protection for medical devices. Depending on the selected product grade, benefits include:
  • Excellent optical clarity for product visibility
  • Outstanding thermoformability for complex package designs
  • High line efficiency and consistent processing on thermoforming equipment
  • Reliable product protection and package integrity
  • Barrier options to meet varying application requirements
  • Compatibility with multiple sterilisation methods, depending on the polymer and product grade
Available features and performance characteristics vary by product.

Sustainable rigid films

Medical Device Sustainable rigid films

Sustainable rigid films

Sustainable rigid film options include SecondLife® MD, made with up to 50% certified recycled content, and Pentamed® kpNext® MDR1, a copolyester blend designed for recyclability in the RIC 1 PET stream.

Sustainable rigid films

Mono rigid films

Mono rigid films are available in PETG, APET, PVC, HIPS, PP and TRITAN™ formulations for clear, durable and thermoformable medical device packs. Options support deep-draw forming, lidding compatibility and a range of sterilisation methods.

Mono rigid films

Mono rigid films

Medical Device Mono rigid films

Specialty rigid films

Medical Device Specialty rigid films

Specialty rigid films

Specialty rigid films are designed for applications requiring enhanced barrier protection, reliable sealing to uncoated nonwoven HDPE lidstock or demanding thermoforming performance.

Specialty rigid films

Regulatory & Quality Compliance


Selected Pentamed® medical device packaging films are manufactured to strict cGMP standards and are available with compliance to:
  • ISO 11607-1
  • ISO 10993-5
  • Applicable FDA direct food contact regulations
  • Applicable EU direct food contact regulations
For detailed regulatory information and product-specific compliance, please refer to the relevant Technical Data Sheet for the selected film grade.

Sterilization Compatibility


Selected Pentamed® medical device packaging films support a range of sterilization methods, including:
  • Ethylene Oxide (EtO)
  • Gamma irradiation
  • Electron Beam (E-beam)
  • Steam sterilization
Sterilization compatibility depends on the selected polymer and product grade. Please consult the relevant Technical Data Sheet to confirm compatibility for your application.
Explore the Pentamed® Portfolio
Medical device packaging films are rigid or semi-rigid materials used to form trays, blisters, clamshells and other packs that protect medical devices during handling, sterilization, storage and distribution.
Pentamed® is kp’s portfolio of rigid films developed for medical device packaging, including sustainable, mono and specialty film options.
The Pentamed® mono rigid range includes PETG, APET, PVC, HIPS, PP and TRITAN™. Specialty structures and copolyester blends are also available for specific performance needs.
Selected kp medical device films are compatible with EtO, gamma, E-beam and steam sterilization. Compatibility varies by film and polymer, so the technical data sheet should be checked for the selected grade.
Yes. kp offers SecondLife® MD with certified recycled content and kpNext® MDR1, which is designed for recyclability in the RIC 1 PET stream.
Selected products comply with ISO 11607-1, ISO 10993-5 and applicable FDA and EU direct food-contact regulations. Requirements and documentation should be confirmed for the specific film grade.